Suzuki df140 corrosion issue.
This may have already been done to death but if it hasn’t and you own a Suzuki df140 or it’s white cousin the Johnson 140 like I do between the years 2002 and 2007 it might be worth reading this. I will cut a long story short in the wisdom of the gurus at Suzuki they decided to place a mild steel plug in an alloy exhaust jacket component which is exposed to salt water and hot exhaust gases. Dis similar metals in that environment spells disaster a hole in motor and hot exhaust gasses burning out a wire loom that runs next to the fail zone. I just recently removed the plug by tig welding a 10 mm bolt to the plug once removed the corrosion was obvious. There was only one thread left on the female part of the thread. I have heard of people welding up the hole, I cleaned it up and built up the corroded area with plasti bond which is temp rated and bonds very well with Alli , get your hands on a m18 x1.5 tap and tap hole. Purchase a gold plug which are made for this issue. For more info on this issue google df140 engine holder corrosion. If ya got one of these motors looking at buying a pre loved boat motor package or know someone who has one worth looking at. I will try post some pics but not sure how. Hope this helps cheers Todd
Ron Ashcroft
Posts: 95
Date Joined: 22/11/07
Thanks for sharing this mate
Thanks for sharing this mate i was aware of this but have been slack with it. I will have to get on to it. Where did you source the gold plug? When i researched it before you coild only get them from America cheers.
wangler
Posts: 607
Date Joined: 26/04/08
I have a new gold plug
for sale $40
Want to make someone mad... tell a lie! Want to get the world upset... tell the TRUTH !
Dougie
todd davies
Posts: 28
Date Joined: 14/03/16
Don’t leave it.
Www. goldplug.com and yes there from the USA.
Rob H
Posts: 5796
Date Joined: 18/01/12
Not only 140, 115 and 90
Not only 140, 115 and 90 also.
See my thread from a few years back
http://fishwrecked.com/forum/suzuki-df90-115-140-exhaust-issue
Give a man a mask, and he'll show you his true face...
The older you get the more you realize that no one has a f++king clue what they're doing.
Everyone's just winging it.
todd davies
Posts: 28
Date Joined: 14/03/16
Wasn’t 100%sure
Yer thought as much but wasn’t 100% sure on the 90 and 115. It can be a show stopper if it lets go the more people aware the better.
Rob H
Posts: 5796
Date Joined: 18/01/12
If you get the engine code
If you get the engine code flash up you can get home with cowling off.
Give a man a mask, and he'll show you his true face...
The older you get the more you realize that no one has a f++king clue what they're doing.
Everyone's just winging it.
SeperateKnob
Posts: 668
Date Joined: 28/11/16
That gold plug looks schmick
That gold plug looks schmick
Faulkner Family
Posts: 18026
Date Joined: 11/03/08
Cheers for this info. I have
Cheers for this info. I have a 2006 140hp jhonno. Will be looking at mine when I get home from work
RUSS and SANDY. A family that fishes together stays together
reelentless
Posts: 33
Date Joined: 13/02/07
Had the same issue with an
Had the same issue with an old boat, took me a while to figure out what was going on. Ended up making a plug from aluminium bar and welding in there as my thread was knackered.
Ron Ashcroft
Posts: 95
Date Joined: 22/11/07
Thanks for the offer Wangler
Thanks for the offer Wangler but i reckon i'll just get it welded up cheers.