Trailer rebuilds etc-pics added

 Its been the elephant in the room so to speak as regards my trailer, in that with the ADR's requiring a 120% capacity with non load sharing suspension, i couldnt get my trailer over the line for more than 2000kg rating.

The frame is in really good nick, so Ive been gathering up the bits to address this for a while, scored used Kodiak SS disc/calipers and Dexter unit.

I attacked the frames a couple of weeks back and sent them off for galvanising.

Setting up the brake flanges in the correct position and welding them on

Having got them back its all assembled into a rolling subframe. 

Off to Melbourne tonite for a couple of days and when i get back I'll drop the boat in the water, remove the old suspension and slide this under, u bolts, drop on the Dexter EOH unit and relicence it at 3000kg.

 

note-if you intend to give me a lecture, then dont bother commenting. If you want more detail then feel free to ask! Constructive comments more than welcome though

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Vinesh87's picture

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 Looks good!! Just put the

Sun, 2013-06-02 20:50

 Looks good!! Just put the stainless kodiaks on my trailer, Theyre great so far!

mullows's picture

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 Where did you source your

Mon, 2013-06-03 09:45

 Where did you source your calipers from Vin? Just about to put the order through from the states myself for a full set.

cheers

Mullows

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marble's picture

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I get bits for ours when I

Mon, 2013-06-03 12:45

I get bits for ours when I need them from this mob
http://www.titanbrakes.com.au/home.php

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looks the goods

Sun, 2013-06-02 20:57

ps. dont be so defensive. if people pay out on you, probably because their jealous !

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marble's picture

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don't forget the rest of the

Sun, 2013-06-02 21:18

don't forget the rest of the wheel nuts ;-)

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jeez another fking lecture

Sun, 2013-06-02 21:26

jeez another fking lecture

yeah theyre on but points for observation!

Defensive-na but seen how some of the threads have gone on this subject (towing overweight) and some others I have posted, better to warn them off first! We mostly know who the irritants are anyhow....

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Bwahaha!

Sun, 2013-06-02 21:32

Bwahaha!

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Looks good - good luck

Sun, 2013-06-02 21:33

Looks good - good luck getting past the pits though. They told me to change my brake hoses the other day, sigh.

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why?

Sun, 2013-06-02 21:35

why?

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They had the US and UK

Sun, 2013-06-02 21:38

They had the US and UK standards on them, just not the Aus ones.

Oh I mean because they were pedants.

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Vinesh87's picture

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 I got mine over with steel

Sun, 2013-06-02 21:39

 I got mine over with steel lines. Depends who you get on the day I suppose.

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I know with the couplings

Sun, 2013-06-02 21:44

I know with the couplings (from memory) if they have a "D rating" on them then they comply with Aus-did you check whether yours were rated Til? Dont rely on the bloke who may not know even though he should...

Copper lines-were supplied by Martins and I didnt notice. But I did ask Hose Express about whether the copper was suitable for a 1600psi system and he said yes but usually its bundy tubing used.

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I had to change couplings, I

Sun, 2013-06-02 22:32

I had to change couplings, I will try and get it over the pits as-is, but if it fails will do copper.

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these posts

Mon, 2013-06-03 23:06

these are the best posts even old dogs like me learn stuff from posts like this the best 1 have seen but is the "my boat build so far" love those project type of posts

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No chance of that being licenced

Mon, 2013-06-03 23:17

 ha ha just having a stir Rob looks very well buit to me well done

sea-kem's picture

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 Yep good job there Rob. Glad

Tue, 2013-06-04 06:58

 Yep good job there Rob. Glad to see you galvanised all and didn't do a half job and paint. It's the only way to go. Looks like someone knows how to weld ;)

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JohnF's picture

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Nice one Rob. Especially like

Wed, 2013-06-05 08:19

Nice one Rob. Especially like the old skool mags, do you have a matching set for the Torana tow car......haha, great work mate.

I gotta pull my callipers off and check how rusty they are after a few months......is it worth putting heaps of rubber grease behind the rubber seal on the piston to stop it rusting???? I guess S/S is best but will wait fir these to crap themselves first.

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Na they dont really match

Wed, 2013-06-05 18:38

Na they dont really match these wheels! In Streaky Bay atthe moment driving this back home

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mmm

Wed, 2013-06-05 20:47

Obviously paying you guys way too much money, better start looking after the onshore boys a bit more!

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mullows's picture

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My non SS set lasted about 2

Wed, 2013-06-05 18:25

My non SS set lasted about 2 years so you might have that long John, maybe more. I took one off to have a look and it was very easy.

Well done on the trailer build Rob, looks the goods. Only negative feedback I have though is they are some fugly feet man :-)

 

Cheers

Mullows

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nothing wrong with my feet,

Sat, 2013-06-15 19:49

nothing wrong with my feet, they've kept my ass off the grass for nearly half a century!

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mullows's picture

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Haha mate, only stirring....I

Mon, 2013-06-17 18:00

Haha mate, only stirring....I have a rough head and rough feet. Mate the trailer and rig look awesome, outstanding effort.

 

Cheers

Mullows

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marble's picture

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4 years from dacromet plated

Wed, 2013-06-05 18:50

4 years from dacromet plated Kodiak rotors and calipers. The rotors are pretty much figged now but the callipers still good.

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mullows's picture

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Yeah I am probably being

Thu, 2013-06-06 12:41

Yeah I am probably being harsh. Some of the parts are still good and could change out the other parts but to be honest for the mucking around and the cost of those parts, it is easier for me to do the whole thing for not much extra coin.

 

Cheers

Mullows

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fisho-ron's picture

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nice work mate, should be

Wed, 2013-06-05 19:46

nice work mate, should be sweet.
the rocker rollers are a decent suspension mate, much better than the old 45mm wide rockers.
cheers ron

fisho-ron's picture

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also mate, watch them screw

Wed, 2013-06-05 19:50

also mate, watch them screw on dust caps, we had many come off when I was in the game.
we used to chisel punch the end to stop them coming undone, maybe some lock tight might work

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 Thanks Ron, yeah ive already

Wed, 2013-06-05 22:13

 Thanks Ron, yeah ive already seen why. The washer between the bearing and nut only just fits inside the cap and actually touched it on a couple. Cos one spins and one doesnt, it can loosen it.

 

Calipers-shouldnt need SS ones but they were a package.

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 Give a man a mask, and he'll show you his true face...

 

 

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Everyone's just winging it.

 

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update to trailer

Sat, 2013-06-15 20:21

final instalment
After getting back from Melbourne, I had 4 days between dropping off the boat til flying out Thursday to complete it.
I was lucky enough to bump into one of those characters who has the ability to help a stranger despite personal adversity-Peters boat had unfortunately sunk in his pen the day before.
A chance meeting at the harbor saw him offer me his pen to park the boat without hesitation-a legend and a gentleman.
So-boat off and into the water, trailer home and just 3 hours saw old undercarriage off and new rolled under and bolted up-perfect fit!

That was the easy part-draw bar needed to modified, Dexter unit and breakaway fitted, lights rewired and new larger plug fitted then over the pits. Needed mudflaps and in the rush Id forgotten to weld the axle locators plus the Toyota had the brakelight wire wrong in the plug-factory fitted??

I also took to opportunity to modify the winch post in light of another members recent incident-Ive never liked the flat bar brace on the front of most winch posts, great in tension, hopeless in compression. This will be galvanized together with drawbar later.

looks like the tires are soft in this pic for some reason? Towed beautifully, onto the weighbridge again for 2650kg on the axles and 150-200 on the towball

Time was running out (6pm flight) and I got it passed at 3pm, down to ramp, bring boat round only to get a call that it was subject to a audit and I needed to detail the brakes used etc. Home, park it up with a flush, pack bags in 30 minutes and straight to the airport with 5 minutes to spare

Only thing left is to get the drawbar and post galvanized.

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 Give a man a mask, and he'll show you his true face...

 

 

The older you get the more you realize that no one has a f++king clue what they're doing.

Everyone's just winging it.

 

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Plan

Sat, 2013-06-15 20:33

Gotta love it when a plan comes together Rob.

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 just need to turn the amps

Sat, 2013-06-15 23:31

 just need to turn the amps up slightly on your welder rob ;) Good job on the trailer

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maxed out on the old cheapie

Sun, 2013-06-16 08:31

maxed out on the old cheapie transformer type unfortunately.
Gotta find a used inverter at the right price!

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The older you get the more you realize that no one has a f++king clue what they're doing.

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sea-kem's picture

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 They're pretty cheap new now

Sun, 2013-06-23 21:46

 They're pretty cheap new now Rob. Look for the  130amp Uniweld. I think I paid about $450 new.

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grantarctic1's picture

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Looks good

Sat, 2013-06-15 23:56

Looks good Rob , I always add more steel to that part off the winch post too. Have seen many of them fail under load or as a result of corrosion.

JohnF's picture

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Great stuff Rob. I am heading

Sat, 2013-06-22 10:49

Great stuff Rob. I am heading off to the shed now to have a crack at PM on my calipers........

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thanks John-if I was you Id

Sat, 2013-06-22 11:16

thanks John-if I was you Id coat them with something like fish oil or maybe CRC urethane seal coat or that stuff for coating machined parts, but its probably the discs that go first.
But I found with the old trailcraft trailer and cast iron brakes, that a good freshwater hose straight after retrieve and 2 years, still no problem with the rotors

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 Give a man a mask, and he'll show you his true face...

 

 

The older you get the more you realize that no one has a f++king clue what they're doing.

Everyone's just winging it.

 

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Top job on the Trailer there Rob

Sun, 2013-06-23 22:02

Now that all that is out the way, leave more time for the Abrolhos now.. ;-)

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Thanks Lyndon

Sun, 2013-06-23 22:41

stuck at sea now for another 25 days yet

But home about 19th July and the kids have another week of holidays so weather dependant its either out to the islands, up to Shark Bay and over to the west side for as long as we can or maybe up to Coral Bay.

If the weather doesnt play the game then could do a camping trip up to Murchison House Station or False Entrance with the kids

My lads are getting withdrawals as they havent been for a long trip since Easter

 

Too much time to plan this stuff while Im away!

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 Give a man a mask, and he'll show you his true face...

 

 

The older you get the more you realize that no one has a f++king clue what they're doing.

Everyone's just winging it.

 

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 very ncie work indeed :)

Mon, 2013-06-24 14:28

 very ncie work indeed :)

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