Hot dip galvanising - hidden issues

I recently had Chivers lift my boat, a 6.8 Seaquest, off the trailer and hardstand it whilst I did some minor work on the trailer.  It was showing minor, and I mean minor, corrosion on the guards and cross members with very light rust spots and white "greying" in evidence on the bottom edges of several.

After a close look I took to those minor rusted areas with a powered wire brush to clean it off in preparation for cold galvanising however I came across a ten cent piece sized lump in the glav finish which the wire brush wouldn’t shift.  It looked odd so I grabbed a hammer and gave it a tap only to have the hammer go straight through?   What the hell  !!……….beneath what appeared to be perfect gavanising was nothing, the steel had not rusted per se but had delaminated into grey flat pieces which were as brittle as hell.

 

Needless to say I then proceeded to hammer test all of the cross beams only to find three out of the four to be severely degraded yet to the untrained eye they looked perfect.  I regret not taking photos of the before and after but the after was a real eye opener.
It was almost as though white ants had eaten away like they do with wood which looks perfect from the outside but in reality is nothing more than a paper thin coating hiding the damage.

 

Back to Chivers with the now holey (appropriate for this time of the year) trailer – to say they were similarly shocked would be an understatement.  We quickly agreed that repairs were simply not an option and Luke arranged for a brand new chassis to be constructed minimising the cost to me by reusing all salvageable elements of the old trailer.  As you might expect the end result is brilliant – thanks Luke, on time and on budget but to those on this site just a note to look far more closely at your trailers as the hot dip finish might just be hiding a potential disaster in the making.  I was lucky and that is the only word for it having towed the boat only weeks before down to Dunsborough – had one of those cross members failed you could bet the rest would have gone almost simultaneously risking dumping the boat on the road or potentially rolling the lot and putting lives at risk

 

Have a great and safe Christmas and holiday period all at Fishwrecked

 


Posts: 730

Date Joined: 29/05/08

 Jeez mate, you were damn

Mon, 2012-12-24 18:30

 Jeez mate, you were damn lucky.

I best check mine over the holidays.

 

____________________________________________________________________________

"Some  cause happiness wherever they go; others, whenever they go." - Oscar Wilde
 

Buz's picture

Posts: 1555

Date Joined: 28/08/07

Bloody Trailers!!!! Never

Mon, 2012-12-24 22:39

Bloody Trailers!!!! Never ending arent they! 

Yeah i had the same concerns with my Trailer so spent the Demersal Closed season refurbishing the Trailer and Boat. Took to the Trailer with a hammer and gave it a good whack everywhere to see if it would go through anywhere where internal rust had eaten away severely. Lucky for me all was good, so grinded all the surface rust off and repainted it. Looks nice now........ at least for a couple of years then i'll probably have to repeat the process :P

Posts: 5808

Date Joined: 18/01/12

this is exactly why I hate

Mon, 2012-12-24 23:24

this is exactly why I hate box section gal trailers.

The good old Trailcraft steel I beam trailer is the unrecognised king of steel trailers.

No box section trailer, no matter the brand, can be 100% trusted if you cant see inside it.

____________________________________________________________________________

 Give a man a mask, and he'll show you his true face...

 

 

The older you get the more you realize that no one has a f++king clue what they're doing.

Everyone's just winging it.

 

Posts: 307

Date Joined: 01/09/09

hidden rust

Tue, 2012-12-25 08:13

Hi sunshine do you know any history on the trailer ie is this a new trailer that has slowly been corroding away or possibly someones refurb many years ago and they have hot dipped over existing rust that has come back through ????? 

And agree on the I beam /pfc trailers super strong and easily maintained ..

Cheers fishfish

sunshine's picture

Posts: 2625

Date Joined: 03/03/09

We bought the boat second hand in 2006

Wed, 2012-12-26 11:16

 And am fanatical about washing it down.  Boat was always housed in a huge shed and both boat and trailer were in immaculate condition so I am happy that the trailer was sound.  Upon examination of the corroded one I discovered that some of the drain holes in the box section were on the side rather than the base and I believe that is the reason for the issues.  Even so the trailer still looked, apart from some whitish areas and a few tiny spots of rust breaking through where stone chipping had occurred, it tip top shape ......hence my cautionary tale .....as whilst it looked good it was far from it